Snack Food Extruder Gourd Chip Processling Line

• Customization: Available
• Certification: ISO9001
• Power Source: Electric
• Model NO.: GCPL
• Process: Electrical
• Automatic Grade: Automatic
• Application: Chips, Pillow Chip
• Customized: Customized
• Material: Stainless Steel 304#
• Power: 390kw
• Operating Mode: Automatic
• Electricity Requirement: 380V/220V 50Hz/60Hz 3phase
• Compressed Air Supply: 0.6-0.8MPa
• Weight: 25t
• Production Load: 1000kg/H
• Name: Gourd Chip Production Line
• Transport Package: Wooden Box
• Specification: 27.5 m X 5.88 m X 2.22 m
• Trademark: Handyware
• Origin: Foshan
• HS Code: 8438800000
• Production Capacity: 1000kg/H

Product Description

Company profile    

Handyware Engineering was established in 2003 and has a factory of 4,600 square meters at Foshan city. We design and develop for food snacks processing lines. Our mission is to fabricate processing lines that are easy to operate, high efficiency, low operaton cost and high product quanlity for our customers. we strive to continously innovate, regularly brining new creative products to our custormers.Hope our high quality products with competitive price can help broaden your market together.If have any inquiries or comments, please feel free to ask me.We would be glad to talk in details with you.  

High Capacity Snack Food Extruder Gourd Chip Processling Line


Processing line

   a) Mixer (raw material) -- Screw conveyor -- Twin screw extruder -- 3D former/cutter (shaped material) -- Vibrated conveyor  -- Continuous fryer (frying product) -- Conveyor -- Seasoning applicator and seasoning drum (seasoned product) -- End product cooling conveyor -- Packaging (not included)

   b) Diagram for the processing line


 
 c) Machine description

1. Electric cabinetDischarge & Feeder conveyorVibration feeder: Vibrating the half products in order to evenly feed them into the continuous fryer and so help filter out residue to save energy and maintain product quality.Continuous fryer: It is mainly used to transform inedible products into food by frying them under high temperature in certain amount of time. This system contains leaf conveyor, submerge conveyor, discharge conveyor, oil temperature detector, oil level detector and hood cover. Leaf conveyor: To scatter the products feeding in and ease the frying process and help maintain products quality. Submerge conveyor: Submerge products and fry. Discharge conveyor : Outputting products. Oil temperature detector: After the heat exchanger heats up the oil which recycle through the frying system , frying oil temperature should between 175ºC and 185 ºC. Oil level detector: The oil level detector will detect current oil level within frying pan, during frying, oil will be consumed, and when the oil surface drops down to a certain level, the oil level detector would send a signal to control panel and oil will be refilled from oil tank. Hood cover: Preventing heat loss, exhaust foul gas and for cleaning.Cooling conveyorSeasoning applicator: Storing seasoning powder and spray to products. It is recommended to conduct this process under low temperature and in an enclosed space as the melting point of seasoning powder is very low and seasoning powder can easily absorb water which will cause contamination on products.Seasoning drumEnd product conveyor beltTwin screw extruderCutting machineCooling towerSwitchboardHeat exchangerOil filter: It contains the filtering net and group of fans. Oil filter will filter foreign objects and reuse oil. This process reduce the possibility that objects block the oil pipes. Users are required to clean the oil filter every thirty minutes during production.Oil storage tank

 d) Technical information
 

Pillow chip processing line(Capacity: 1000kg/h)
Dimensions(L*W*H)			28.2 m X 11.56 m X 2.22 m
Total power			390KW
Weight			25T
Electricity requirement			380V/220V 50Hz/60Hz 3phase
Production load			1000kg/h
Suitable for			Pillow chip
Material			SS304
Compressed air supply			0.6-0.8Mpa
*Diesel Fuel			25-40kg/h
*Natural Gas			20-40 cubic meter per hour
*LPG			25-38 cubic meter per hour
Energy in heat exchanger			600,000kcal/hour
Place of origin			Foshan
Port			Guangzhou
Operating mode			Automatic

Our strength
   1) Excellent end product
     Continuous, automated processing results in consistent, predictable end product.
   2) Oil cost saving
     No oil discharge required if run 24/7
   3) Top quality
     Manufactured using high quality stainless steel 304
   4) Productivity
     Labour 8-9 pax(exclude packing)
     Low oil wastage if run 24/7
   5) Prevent Over-cooking
     Non-direct heating reduces oil rancidity
     Heat exchanger used to maintain desired cooking oil temperature
   6) High speed mixer
     Medical grade high speed mixer uniformly mix various raw material
   7) Cleaner oil 
     Regularly circulated oil is filtered with 40 mesh filter
   8) Easy to control
     Central control panel to manage process parameters

Different shapes:


 

Customer of Handyware Engineering 


Exhibition




Patent Certificate:





Before  sale services:

1. Provide initial  standard machine configurations. 
2.According to the clients' special requirment,offer customized and competitively priced solution. Where necessary,offer customer with options . 
3.Help client design the factory and offer professional advice ,provide free drawing for the factory layout.
4.Welcome to visit our factory for machine viewing or trial.
 
Services during the sales:

1.Provide customer with regular production status update. 
2. Invite customer for inspection of machine before delivery.
 
After sale services:

1.Oversea install of the equipment.
2.Provide the basic food formulation.
3.Operation/Service/Maintenance Manual: Provided in English.
4. We will provide engineers to client's factory for the installation and training . The client is required to provide accomodation,food, round-trip ticket, visa,transportation fee and engineer fee of $80 /day/engineer.

Design of capacity as per needs.