Company profile
Handyware Engineering was established in 2003 and has a factory of 4,600 square meters at Foshan city. We design and develop for food snacks processing lines. Our mission is to fabricate processing lines that are easy to operate, high efficiency, low operaton cost and high product quanlity for our customers. we strive to continously innovate, regularly brining new creative products to our custormers.Hope our high quality products with competitive price can help broaden your market together.If have any inquiries or comments, please feel free to ask me.We would be glad to talk in details with you.
3D Shapes Gourd Chip Production Line With Extruder Machine
Processing line
a) Mixer (raw material) -- Screw conveyor -- Twin screw extruder -- 3D former/cutter (shaped material) -- Vibrated conveyor -- Continuous fryer (frying product) -- Conveyor -- Seasoning applicator and seasoning drum (seasoned product) -- End product cooling conveyor -- Packaging (not included)
b) Diagram for the processing line
c) Machine description
- Electric cabinetDischarge & Feeder conveyorVibration feeder: Vibrating the half products in order to evenly feed them into the continuous fryer and so help filter out residue to save energy and maintain product quality.Continuous fryer: It is mainly used to transform inedible products into food by frying them under high temperature in certain amount of time. This system contains leaf conveyor, submerge conveyor, discharge conveyor, oil temperature detector, oil level detector and hood cover. Leaf conveyor: To scatter the products feeding in and ease the frying process and help maintain products quality. Submerge conveyor: Submerge products and fry. Discharge conveyor : Outputting products. Oil temperature detector: After the heat exchanger heats up the oil which recycle through the frying system , frying oil temperature should between 175ºC and 185 ºC. Oil level detector: The oil level detector will detect current oil level within frying pan, during frying, oil will be consumed, and when the oil surface drops down to a certain level, the oil level detector would send a signal to control panel and oil will be refilled from oil tank. Hood cover: Preventing heat loss, exhaust foul gas and for cleaning.Cooling conveyorSeasoning applicator: Storing seasoning powder and spray to products. It is recommended to conduct this process under low temperature and in an enclosed space as the melting point of seasoning powder is very low and seasoning powder can easily absorb water which will cause contamination on products.Seasoning drumEnd product conveyor beltTwin screw extruderCutting machineCooling towerSwitchboardHeat exchangerOil filter: It contains the filtering net and group of fans. Oil filter will filter foreign objects and reuse oil. This process reduce the possibility that objects block the oil pipes. Users are required to clean the oil filter every thirty minutes during production.Oil storage tank
d) Technical information
| Pillow chip processing line(Capacity: 1000kg/h) |
|
| Dimensions(L*W*H) |
28.2 m X 11.56 m X 2.22 m |
| Total power |
390KW |
| Weight |
25T |
| Electricity requirement |
380V/220V 50Hz/60Hz 3phase |
| Production load |
1000kg/h |
| Suitable for |
Pillow chip |
|
| Material |
SS304 |
| Compressed air supply |
0.6-0.8Mpa |
| *Diesel Fuel |
25-40kg/h |
| *Natural Gas |
20-40 cubic meter per hour |
| *LPG |
25-38 cubic meter per hour |
| Energy in heat exchanger |
600,000kcal/hour |
| Place of origin |
Foshan |
| Port |
Guangzhou |
| Operating mode |
Automatic |
Our strength
1) Excellent end product
Continuous, automated processing results in consistent, predictable end product.
2) Oil cost saving
No oil discharge required if run 24/7
3) Top quality
Manufactured using high quality stainless steel 304
4) Productivity
Labour 8-9 pax(exclude packing)
Low oil wastage if run 24/7
5) Prevent Over-cooking
Non-direct heating reduces oil rancidity
Heat exchanger used to maintain desired cooking oil temperature
6) High speed mixer
Medical grade high speed mixer uniformly mix various raw material
7) Cleaner oil
Regularly circulated oil is filtered with 40 mesh filter
8) Easy to control
Central control panel to manage process parameters
Different shapes:
If have any inquiries or comments, please feel free to ask me.
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