Food Coating Machine Coated Peanut Processing Line
|FOB Price:||US $50,000-300,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $50,000-300,000/ Set|
|Payment Terms:||L/C, T/T, D/P|
- Model NO.: PCFPL
- Power Source: Electric
- Automatic Grade: Automatic
- Customized: Customized
- Weight: 15t
- Production Load: 300kg/H
- Compressed Air Supply: 0.6-0.8MPa
- Port: Guangzhou
- Trademark: Handyware
- Specification: 25m * 4m * 3m
- HS Code: 8438800000
- Certification: ISO9001
- Process: Electrical
- Application: Chips, Coating Peanut
- Power: 40kw
- Electricity Requirement: 380V/220V 50Hz/60Hz 3phase
- Material: Stainless Steel 304#
- Operating Mode: Automatic
- Name: Coated Peanut Processing Line
- Transport Package: Wooden Box
- Origin: Foshan
Handyware Engineering was established in 2003 and has a factory of 4,600 square meters at Foshan city. We design and develop for food snacks processing lines. Our mission is to fabricate processing lines that are easy to operate, high efficiency, low operaton cost and high product quanlity for our customers. we strive to continously innovate, regularly brining new creative products to our custormers. Hope our high quality products with competitive price can help broaden your market together. If have any inquiries or comments, please feel free to ask me. We would be glad to talk in details with you.
Coated Peanut Processing Line (Automatic coating machine)
Peanut coating processing line combines the technology of peanut coating and consistent frying.
First, use high speed mixer manufactured in my own brand to mix uniformly flour, then add flour into flour tank of automatic coating machine and add peanut into peanut hopper, there are however, other kinds of raw material can be handled by automatic coating machine, such as sunflower seed, green peas, even small fishes. Next, convey coated peanut to continuous fryer, after frying, coated peanut would go into a process of de-oiling, to reduce oil content and increase seasoning affect.
This line is highly automated, users just need to monitor peanut coating process through control panel on automatic coating machine and control frying & seasoning process through switchboard. Also, equipment are quite easy to maintain, with user-friendly design. This line will be first choice for producing coating peanut-like raw material.
Diagram for the processling line
1) Peanut coating machine
a) Nuts Input Subsystem:
(Note: The word "nuts" is used as in the description. However besides nuts or peanuts, is also able to handle sunflower seeds, broad beans and green peas). The nuts input subsystem consists of an upper tank and lower tank. Upper tank may store up to 150KG of nuts, ready to be dispensed to lower tank. The lower tank stores the exact amount of nuts for each batch of coating. The amount of nuts for each batch (e.g 4-5KG per batch) can be defined and store in the PLC system. The lower tank sits on a weighing system. When the weight of content in the lower tank reaches the defined weight (for each batch) set in the PLC, the door at the upper tank will shut, stopping dispensing of nuts to lower tank. The door at the upper tank is controlled by the PLC. The nuts input subsystem may be operated under 2 modes:
|1||Weigher||This is the default mode. Under this mode, the upper tank stops dispensing after the weight of the lower tank reaches a defined setting (this is defined under Appendix I: Parameter Page).|
|2||Timer||This mode is selected if the physical weigher is faulty. In this mode, upper tank will stop dispensing after a defined timing (this is defined under Appendix I: Parameter Page). Note the modes will need to be manually selected at the Parameter Page.|
b) Flour Input Subsystem
The flour input subsystem consists of a flour tank, flour press and flour applicator. The flour tank may store up to 60KG of flour. The flour press consists of a motor and screw blades to push the flour into the flour applicator. Flour is fed to the coating pan via the flour applicator. The flour applicator consists of a conveying screw, motor and servo. The speed of the screw is controlled by the motor and servo. The servo is controlled by the PLC. The frequency of flour feeding to flour applicator and the speed of the screw in flour applicator can all be defined at the Parameter Page (See Appendix I).
c) Syrup Dispenser Subsystem
e) Coating Pan Subsystem
|1||Automatic||This is a recommended mode of operation. Parameters need to be pre-set in Parameter Page. Operator may then run the machine by activating "Run"/"Stop" buttons at Automatic Operation Page (See Appendix I).|
|2.||Manual||This mode is typically used during testing and calibration (See Appendix I: Manual Operation Page)|
3) Feeder conveyor
4) Flour powder shifter&sizing&vibrating feeder system
To remove powder and scatter the product
5) Continuous fryer
Continuous frying system: It is mainly used to transform inedible products into food by frying them under high temperature in certain amount of time. This system contains feeder conveyor, leaf conveyor, submerge conveyor, discharge conveyor, oil temperature detector, oil level detector and hood cover.
Feeder conveyor: Transferring products coming out of molding and cutting system to continuous fryer
Leaf conveyor: To scatter the products feeding in and ease the frying process and help maintain products quality.
Submerge conveyor: Dragging down products under oil surface to fry Discharge conveyor: Outputting products after frying
Oil temperature detector: After the heat exchanger heats up the oil which will then be recycled within the frying system, it needs to maintain oil temperature at 175ºC to 185 ºC.
Oil level detector: Oil will be consumed during frying process, and when the oil surface drops down to a certain level, it will start refill oil from oil tank.
Hood cover: Preventing heat loss and thus save energy, and can ease the cleaning process when lifting up, it also contains an opening on top for exhausting foul gas ( It is recommended to attach exhaust pipes in a way that will eject foul gas outside of the workshop, that will help maintain good ventilation).
6) Cooling conveyor: It contains the cooling fans and conveyor belt.
7) Seasoning drum
8) Heat exchanger
9) Oil pump: Pumping the oil through the continuous frying system. It comes with a oil pressure valve which is used to detect oil volume inside continuous fryer, only the oil volume reach to certain point will the heater operate.
10) Oil filtering system: To filter out larger objects during operation. This will help reduce the possibility that objects block the oil pipes. It contains the filtering net and group of fan. Operators are needed to clean out the oil filter every thirty minutes during production.
11) Oil storage tank
|Peanut frying processing line|
|Dimensions(L*W*H)||21 m X 4 m X 3 m|
|Electricity requirement||380V/220V 50Hz/60Hz 3phase|
|Suitable for||Peanut, broad bean, green pea, sunflower seed|
|Compressed air supply||0.6-0.8Mpa|
|*Natural Gas||26-35 cubic meter per hour|
|*LPG||18-25 cubic meter per hour|
|Energy in heat exchanger||400,000kcal/hour|
|Place of origin||Foshan|
a) Labour cost saving
1) Automatic, require initial setup only
2) Save 1-2 person effort(typical effort to achieve equivalent load using conventional batch coating process)
b) Top quality
Manufactured using high quality stainless steel(304)
c) Excellent end product
Consistent end product shape, size and quality, as process is automated
d) Ease to use
1) Centralized touch screen control to manage end product formulation
2) Saved formulation easily reusable
e) Flexible end product
1) Suitable for coating on all kinds of peas and seeds(eg peanuts, green peas, sunflower seed and broad beans)
2) May to add flavouring during coating, or apply seasoning after coating.
If have any inquiries or comments, please feel free to ask me.
TEL: +86-15625913886 (Coco Liu)