Full Stainless Steel Automatic Peanut Coating Machine

• Certification: ISO9001
• Power Source: Electric
• Process: Electrical
• Automatic Grade: Automatic
• Application: Peanut, Broad Bean
• Customized: Customized
• Model NO.: ACM300
• Power: 11.35kw
• Material: Stainless Steel 304#
• Weight: 500kg
• Electricity Requirement: 380V/220V 50Hz/60Hz 3phase
• Production Load: 300kg/H
• Suitable for: Green Peas, Broad Beans, Peanuts, Sunflower Seeds
• Compressed Air Supply: 0.6-0.8MPa
• Operating Mode: Automatic
• Name: Full Stainless Steel Automoatic Coating Machine
• Transport Package: Wooden Box
• Specification: 2m * 2m * 2.5m
• Trademark: Handyware
• Origin: Foshan
• HS Code: 8438800000
• Production Capacity: 200~600kg/H

Product Description

Full Stainless Steel Automoatic Coating Machine

Introduction

Automatic coating machine is responsible for peanut-like product coating, such as broad bean, green pea, sunflower seed, even small fish. It contains a electric cabinet, which can monitor entire coating process. User just need to pour in peanut-like products and flour, then every other thing is left to automatic control system. Due to its unique characteristics like easy maintenance, diversification and low cost, it seems very popular in the market, also because its unique characteristics, this machine is frequently used as a core part of a processing line, for example, peaut coating line, green pea coating line, broad bean frying line. Whenever you wanna add a coating line, this machine should be a major choice in your hand. 

Machine details

A) Diagram


B) Machine description

A) Nuts Input Subsystem: 

(Note: The word "nuts" is used as in the description. However besides nuts or peanuts, it is also able to handle sunflower seeds, broad beans and green peas). The nuts input subsystem consists of an upper tank and lower tank. Upper tank may store up to 150KG of nuts, ready to be dispensed to lower tank. The lower tank stores the exact amount of nuts for each batch of coating. The amount of nuts for each batch (e. G 4-5KG per batch) can be defined and store in the PLC system. The lower tank sits on a weighing system. When the weight of content in the lower tank reaches the defined weight (for each batch) set in the PLC, the door at the upper tank will shut, stopping dispensing of nuts to lower tank. The door at the upper tank is controlled by the PLC. 
The nuts input subsystem may be operated under 2 modes: 

No	Mode	Description
1	Weigher	This is the default mode. Under this mode, the upper tank stops dispensing after the weight of the lower tank reaches a defined setting (this is defined under Appendix I: Parameter Page).
2	Timer	This mode is selected if the physical weigher is faulty. In this mode, upper tank will stop dispensing after a defined timing (this is defined under Appendix I: Parameter Page). Note the modes will need to be manually selected at the Parameter Page.

B) Flour Input Subsystem

The flour input subsystem consists of a flour tank, flour press and flour applicator. The flour tank may store up to 60KG of flour. The flour press consists of a motor and screw blades to push the flour into the flour applicator. Flour is fed to the coating pan via the flour applicator. The flour applicator consists of a conveying screw, motor and servo. The speed of the screw is controlled by the motor and servo. The servo is controlled by the PLC. The frequency of flour feeding to flour applicator and the speed of the screw in flour applicator can all be defined at the Parameter Page (See Appendix I). 

C) Syrup Dispenser Subsystem
The syrup dispenser subsystem consists of a syrup container, pump and dispensing pipe. The syrup container can store up to 30KG of liquid. Syrup is pumped to the coating pan via a pump, through the dispensing pipe. The dispensed syrup is targeted onto a rotating disc at the base of the coating pan. When coating starts, the syrup hits on the rotating disc and sprinkles to the nuts that are spinning at the wall of the pan. The flow of dispensed liquid can be defined at the Parameter Page. 

D) Sprinkler
The sprinkler consists of a rotating disc at the base of the coating pan and a motor/servo controlled by the PIC. The disc is rotated by a motor that is controlled by the PIC. During coating when syrup is dispensed onto the disc, the syrup will sprinkle to the spinning nuts. The rotating speed of disc can be defined at the Parameter Page. 

E) Coating Pan Subsystem
The coating pan subsystem consists of a high speed rotating base plate and stationary pan structure. The coating process requires the base plate to rotate at high speed, causing the nuts to spin at the wall of the stationary pan. When flour and syrup are dispensed, the rotating nuts will be coated. The wall of stationary pan is designed with angular edges to improve the coating. The speed of the rotating base plate can be defined at Parameter Page. 

F) PLC
The operation of the machine is controlled by a PLC. The machine can by operated by either automatic or manual mode. 

No	Mode	Description
1	Automatic	This is a recommended mode of operation. Parameters need to be pre-set in Parameter Page. Operator may then run the machine by activating "Run"/"Stop" buttons at Automatic Operation Page (See Appendix I).
2.	Manual	This mode is typically used during testing and calibration (See Appendix I: Manual Operation Page)

Technical information 

Automatic coating machine
Dimensions(L*W*H)			2m X 2m X 2.5m
Total power			11.35KW
Weight			500kg
Electricity requirement			380V/220V 50Hz/60Hz 3phase
Production load			300kg/h
Suitable for			Green peas, broad beans, peanuts, sunflower seeds, small fishes
Material			SS304
Compressed air supply			0.6-0.8MPa
Place of origin			Foshan
Port			Guangzhou
Operating mode			Automatic

Our strength

A) Labour cost saving
1) Automatic, require initial setup only
2) Save 1-2 person effort(typical effort to achieve equivalent load using conventional batch coating process)
B) Top quality
Manufactured using high quality stainless steel(304)
C) Excellent end product
Consistent end product shape, size and quality, as process is automated
D) Ease to use
1) Centralized touch screen control to manage end product formulation
2) Saved formulation easily reusable
E) Flexible end product
1) Suitable for coating on all kinds of peas and seeds(eg peanuts, green peas, sunflower seed and broad beans)
2) May to add flavouring during coating, or apply seasoning after coating

Unique characteristics

1) Similar machine in US are sold 2 times or more
2) Production load can reach 600kg/h or more
3) This machine can be easily operated
4) This machine can handle multiple different products, including fish, broad bean, green pea, sunflower seed and peanut. 

End product:
 


A) Coated chickpeas




B) Coated green peas




C) Coated broad beans





D) Coated sunflower seeds



 

Customer of Handyware Engineering 


Exhibition




Patent Certificate:





Before  sale services:

1. Provide initial  standard machine configurations. 
2.According to the clients' special requirment,offer customized and competitively priced solution. Where necessary,offer customer with options . 
3.Help client design the factory and offer professional advice ,provide free drawing for the factory layout.
4.Welcome to visit our factory for machine viewing or trial.
 
Services during the sales:

1.Provide customer with regular production status update. 
2. Invite customer for inspection of machine before delivery.
 
After sale services:

1.Oversea install of the equipment.
2.Provide the basic food formulation.
3.Operation/Service/Maintenance Manual: Provided in English.
4. We will provide engineers to client's factory for the installation and training . 
The client is required to provide accomodation,food, round-trip ticket, visa,transportation fee and engineer fee of $80 /day/engineer.

Design of capacity as per needs.